Smc-networks Air Weigh AW5800 User Manual

Self-Weighing Truck and Trailer Scales™ Model AW5800 On-Board Scales STEER AXLE DEFLECTION SENSOR KIT INSTALLATION GUIDE For Use on Vehicl

10 Glue Install – alternative to welding Mark the center of the axle and prepare it for glue. Apply glue to the bottom of the bracket assembly

11 SENSOR INSTALLATION OVERVIEW DRAWINGS Note: Sensor assembly instructions are the same for welded or glued bracket installation (the following di

12 Alternate Step 2 and 3: Passenger Side Install - Cover.

13 Air-Weigh recommends the following install procedure: 1. Weld or glue sensor bracket to axle. 2. While weld is cooling or glue is curing, mou

14 BRACKET AND SENSOR INSTALLATION INSTRUCTIONS Figure 1 Note: Prior to bracket installation, peel off the coating from the bottom of the bracket

15 Figure 2 3. With 40-grit medium, sand the portion of the axle just marked and cleaned so that it is free of paint and other residues. Clean th

16 Figure 4 5. Clean the underside of the bracket assembly (111-0001-000) with (1) of the supplied alcohol pads (Figure 4). Ensure that the brack

17 Figure 5 8. Dispense and discard a small amount of adhesive to be sure both sides of the glue cartridge are flowing evenly and freely. (Figure

18 Figure 7 10. Mounting the brackets on the axle. Place the bracket assembly in the center of the axle (Figure 7). Make sure the center mark on

19 12. The band clamps should be very tight. If necessary, to make the bracket assembly parallel to the axle length, loosen the band clamps and rea

2 Limited Warranty For product failures due to material or manufacturing defects, Air-Weigh will replace or repair all air suspension components fo

20 Install comlink and display gauge in cab at this time. Return to sensor installation after glue has cured. Do not move the vehicle with the alignm

21 23. Mount the sensor in the channels. Align the sensor with the bracket holes (Figure 10, previous page). 24. Place a 3/8" ID flat wash

22 Figure 11-B Insert the second bolt through the connector assembly bracket tab (110-0080-000), then through the 3/8” ID flat washer. Slide bolt

23 Note: See 25-D, page 21, for driver side cable run. Figure 12-A 26-P. Passenger side cable run. Insert one of the bolts with washer through

24 Place a 3/8” ID flat washer on the second bolt. Slide the second bolt through the bracket holes from the front of the vehicle to the rear. Place a

25 NOTE: A/D refers to the analog-to-digital conversion of the sensor reading. If the reading is below 750, or there is no reading at all follow the

26 Figure 13 32. Assembling the connectors. Connect the sensor connector to the 15' sensor extension cable (014-1500-028) to form a connector

27 34. Route the sensor extension cable across the axle, along the frame, and through the cab firewall. NOTE: Be sure to leave enough slack in the ca

28 extension cable. As in Step 34, route the sensor extension cable across the axle, along the frame, and through the cab firewall to the mounted AW5

29 Figure 15 39. Mount the cover on top of the sensor and sensor brackets so that the sensor cable is completely under the cover. The bracket ban

3 Procedure for Warranty Claims 1. In the event Air-Weigh requests to examine product prior to disposition, OR for repairs or replacements, Air-Wei

30 40. Slip each band clamp over the flange on the ends of the cover and tighten in place (Figures 16 – previous page - and 17). Figure 17 Figur

31 securing with band clamp (139-0011-000). Place split loom (380-0004-001) over the band clamp where the cable crosses it. Secure the cable to the

32 Deflection Sensor Specifications Operating Temperature Range: -40 to 85 Degrees C Compensated Operating Temperature Range: -10 to 40 D

33 APPENDIX A: Teromix-6700 Product Description Teromix-6700 is a polyurethane-based two-component adhesive which cures at room temperature. Curin

34 Shear Strength: approx. 23 MPa on (measured after 2 d at 23C): approx.13 MPa Cross head speed: 100 mm/minute Paintability: good In service temper

35 Curing The bonded joint can be worked mechanically after 2 hours at room temperature; a waiting period of 15 minutes is sufficient if an infra-red

36 1730 Willow Creek Circle • Eugene, Oregon 97402-9152 USA P.O.Box 24308 • Eugene, Oregon 97402-0437 USA Telephone

4 Table of Contents INTRODUCTION ... 5 Parts & Bill of Materials Referenced In This Guide .

5 INTRODUCTION The Air-Weigh Steer Axle Deflection Sensor is a major component of several Air-Weigh Tractor/Truck Scale kits. Properly installed, i

6 Parts & Bill of Materials Referenced In This Guide Part Number Description Qty 010-0069-00X SENSOR INSTALL

7 TOOLS REQUIRED (customer provided) Sander with 40-grit medium Chalk or permanent marker Flat blade screwdriver 9/16” wrench Torque wrenc

8 SENSOR INSTALLATION OVERVIEW Welded Install Note: Welding is the preferred method of installing the deflection sensor brackets. The following inst

9 6. Weld bracket (see Step B). Allow to cool before removing clamps and alignment tool. 7. Apply epoxy paint to welded area; let dry before procee